Fuel Cells (PEM, SOFC, DMFC, DEFC)

Fuel cells convert chemical energy in the form of hydrogen, methanol or natural gas, for example, into electrical energy. Due to their high efficiency, fuel cells play a key role as a conversion technology in the future energy system. The institutes of the Fraunhofer-Gesellschaft identify optimization potentials for design, material selection and operating strategy and work on the continuous further development of fuel cell components, stacks and systems, for example by rapid ageing tests for PEM/ SOFC fuel cells. Specially developed test rigs are available for detailed tests and forecasts. The use of energy carriers such as natural gas and methanol, but also ethanol and synthetic hydrocarbons, in most cases requires reformation technology for the conversion of these fuels into hydrogen-containing gas. Experts at Fraunhofer Energy Research are working on catalyst and reactor technology and system designs for reforming technology. Further information on fuel cells in connection with hydrogen can be found in our field of "Hydrogen Technologies".

Competencies of the Fraunhofer Energy Alliance in the field of Fuel Cells

Material and Component Development

The institutes of the Fraunhofer-Gesellschaft identify optimization potentials for design, material selection and operating strategy and work on the continuous further development of fuel cell components, stacks and systems, for example by rapid aging tests for PEM/ SOFC fuel cells. Specially developed test rigs are available for detailed tests and forecasts. The use of energy carriers such as natural gas and methanol, but also ethanol and synthetic hydrocarbons, in most cases requires reformation technology for the conversion of these fuels into hydrogen-containing gas. Experts at Fraunhofer Energy Research are working on catalyst and reactor technology and system designs for reforming technology.

Projects

 

GIRAFFE

Hydrocarbon-based materials as a replacement for the currently established PFAS materials in fuel cell CCM.

 

H2GO

Further development of existing processes, as well as the development of new processes, to shape the future of fuel cell production.

 

ECO-FCGen

Development of a hydrogen-powered electricity generator to reduce emissions.

Production Engineering

Against the backdrop of the energy transition, hydrogen technologies are beginning to ramp up. Average expansion rates of about four to eight gigawatts per year are expected by 2050. Particularly with regard to future hydrogen mobility, the fuel cell industry is about to be scaled up to mass production. In addition to the automated production of individual components, researchers of Fraunhofer are focusing on the production process as a whole and are working, among other things, on setting up a platform for production research from component to stack production, which will offer the fuel cell industry and machine and plant manufacturers opportunities for contract and collaborative research with regard to series production, including quality assurance. By aligning with related industrial processes, we try to create synergies and transfer technologies from more digitalized industries. Together with industrial partners, we work out quality features along the process chain from the membrane to the fuel cell stack and jointly develop training plans and workshops to transfer our know-how to industry.

Projects

 

HyFaB3

The development of reference manufacturing processes for catalyst-coated membranes to optimize electrolysis and fuel cell technologies.

 

R2MEA

The manufacture of the core component of fuel cells: the membrane electrode assemblies (MEA).

System Development

Fraunhofer’s researchers support industry in Germany in fields where fuel cells are to be introduced on a large scale, e.g. in the automotive sector, by providing testing facilities for system components and by participating in projects and committees for the quality assurance and standardization of such components. We also offer solutions based on alternative technologies or the development of customized systems based on commercial components for our customers in smaller industries where fuel cells are used, for example, with special fuels or under special environmental conditions. For further information on system development and system integration of fuel cells in connection with hydrogen, please refer to our field of “Hydrogen Technologies”.

Projects

 

FullStackTS

The development of a test environment for full stacks of fuel cells that meets current requirements.

 

Prometheus

Fraunhofer ISE has been involved in PEM water electrolysis for more than 30 years and supports the industrial consortium in this project in various areas of component qualification and stack development.